When Technology Meets Innovation in Processes
Our advanced spinning facilities are built to support plastic recycling at scale, with highly automated machinery from LMW, Reiter (Switzerland), Savio (Italy), and Schlafhorst (Germany). By integrating PET bottle recycling plants, we transform discarded plastic bottles into high-quality PET flakes that serve as raw material for eco-friendly yarns and recycled polyester fabric. This process reflects our commitment to sustainable manufacturing while meeting international benchmarks.
We work closely with plastic reprocessing companies, plastic recyclers in India, and leading plastic recycling industries in India to set new standards for circular production. Ranked among the top 10 plastic recycling companies in India, our facilities are ISO 9001, GRS, and BIS (IS-17263:2022) certified. Through innovation, we prove that the best out of waste from plastic bottles is not just possible—it’s our mission.
Superior Laboratory Facilities for Better Quality
Our dedication to quality is evident in our state-of-the-art laboratory, outfitted with cutting-edge Lister machinery. We place a strong emphasis on customer satisfaction and improvement, achieved through active employee engagement and advanced testing.
Advanced Technology
Rudra Ecovation, a leader among plastic recyclers in India, utilizes advanced Reiter Technology from Switzerland to transform PET bottle recycling plant outputs into premium yarns. By converting plastic waste recycling into PET flakes for recycled polyester fabric, we set benchmarks in plastic reprocessing companies and the plastic recycling industries in India, ensuring superior yarn quality and sustainability.
Modern PET bottle recycling plants use advanced technology with improved scanning precision and control dynamics to manage Sliver U% and CVm effectively. By integrating processes for plastic bottles recycling and plastic waste recycling, these facilities ensure better efficiency while producing high-quality sliver, supporting the growth of plastic recycling industries in India.
The adoption of gentle web condensing via new web nozzle systems has significantly enhanced long-term sliver quality improvement (A% below 0.3%). This sustainable approach benefits PET flakes manufacturers, plastic reprocessing companies, and plastic recyclers in India, ensuring superior fiber quality for downstream applications such as recycled polyester fabric production.
Consistency in yarn cleanliness is achieved through Reiter Quality Monitor (RQM), enabling reliable output for both domestic and global markets. Such precision supports the top 10 plastic recycling companies in India in delivering innovative solutions. Moreover, it highlights the importance of creating the best out of waste from plastic bottles, driving eco-friendly textile advancements.
A Hallmark of Innovation
We prioritise flexibility and innovation in our upstream and downstream processes technologies to enhance efficiency and maintain world-class product quality.
Upstream Processes
- Utilization of the latest technology in the Blow Room line with a blending accuracy of +/-1.5%.
- Integration of advanced technology in Carding Machine (LMW) & Draw Frame (REITER/Switzerland).
- Utilisation of interchangeable and additional carding elements for enhanced adaptability.
- Implementation of a specially coated coiler designed for processing MMF (Man-Made Fibers).
- Integration of a pressure-regulated chute for uniform feeding, ensuring lower yarn Count CV% (Coefficient of Variation).
- Incorporation of unique wire profiles for effective carding action, resulting in fewer yarn imperfections
Downstream Processes
- Speed frame with Auto Tension Controller (ATC) for precise tension control.
- Ring frames with auto doffing system and PLC System for efficient operation.
- Automatic empty tube loader for caddies at the Autoconer stage, enhancing productivity.
- Multicone digital yarn layering technology with Red light & proper anti-patterning system for uniform yarn winding.
- Upgraded splicing solutions with Duo Air Feeding system, ensuring seamless yarn splicing.
- Off Standard Bobbin Selector (O.B.S.) with extra cycle and rejection percentage for improved quality control.
- Electronically Cleared Yarn (EYC) system by USTER/Switzerland (Quantum-Q3) ensuring high-quality yarn production.
