When Technology Meets Innovation in Processes
Our spinning facilities boast highly automated machinery sourced from reputable manufacturers including LMW, Reiter (Switzerland), Savio (Italy), and Schlafhorst (Germany). All our facilities hold certifications including ISO 9001, GRS, and BIS (IS-17263:2022), underscoring our dedication to quality and sustainability standards.
Superior Laboratory Facilities for Better Quality
Our dedication to quality is evident in our state-of-the-art laboratory, outfitted with cutting-edge Lister machinery. We place a strong emphasis on customer satisfaction and improvement, achieved through active employee engagement and advanced testing.
Advanced Technology
Rudra Ecovation leverages Reiter Technology from Switzerland to ensure superior yarn regularity and cleanliness. It reinforces our commitment to being the best in the market.
Improved scanning precision and control dynamics to control Sliver U% and CVm
Gentle web condensing facilitated by a new web nozzle, contributing to long-term sliver quality improvement (A% below 0.3%).
Enhanced yarn cleanliness achieved through consistent utilisation of the Reiter Quality Monitor (RQM).
A Hallmark of Innovation
We prioritise flexibility and innovation in our upstream and downstream processes technologies to enhance efficiency and maintain world-class product quality.
Upstream Processes
- Utilization of the latest technology in the Blow Room line with a blending accuracy of +/-1.5%.
- Integration of advanced technology in Carding Machine (LMW) & Draw Frame (REITER/Switzerland).
- Utilisation of interchangeable and additional carding elements for enhanced adaptability.
- Implementation of a specially coated coiler designed for processing MMF (Man-Made Fibers).
- Integration of a pressure-regulated chute for uniform feeding, ensuring lower yarn Count CV% (Coefficient of Variation).
- Incorporation of unique wire profiles for effective carding action, resulting in fewer yarn imperfections
Downstream Processes
- Speed frame with Auto Tension Controller (ATC) for precise tension control.
- Ring frames with auto doffing system and PLC System for efficient operation.
- Automatic empty tube loader for caddies at the Autoconer stage, enhancing productivity.
- Multicone digital yarn layering technology with Red light & proper anti-patterning system for uniform yarn winding.
- Upgraded splicing solutions with Duo Air Feeding system, ensuring seamless yarn splicing.
- Off Standard Bobbin Selector (O.B.S.) with extra cycle and rejection percentage for improved quality control.
- Electronically Cleared Yarn (EYC) system by USTER/Switzerland (Quantum-Q3) ensuring high-quality yarn production.
